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National Defense > Blog > Posts > Navy's ship suppliers: Unstable shipbuilding programs hurt small businesses. Market is too unpredictable and financially risky, say small biz executives...
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11/24/2009PANAMA CITY, Fla. -- The Navy spends at least $10 billion a year on new ships. But the market is still not attractive to many companies -- particularly small businesses -- because it is unpredictable and unstable, industry executives said during last week's Expeditionary Warfare Conference here.
Volatility in the Navy's shipbuilding plans is making it difficult for shipyard suppliers to stay ahead of rising costs and plan for future projects, one supplier said. “We need to have a very clear picture of the future,” said Tony Gioffredi, president of engine products and services at Fairbanks Morse Engine, headquartered in Beloit, Wis. The company provides propulsion systems for several classes of vessels, including the San Antonio-class amphibious transport dock ship (LPD-17). “Without that long-term picture, it's hard to adjust properly for the future,” he said. Lots of programs have been “up and down,” and small businesses such as Fairbanks need a significant amount of capital investment for engineering and equipment. Gioffredi said the company in the last seven years has invested more than $30 million in its facilities to accommodate Navy program requirements. But the Navy's shipbuilding programs have not offered enough financial stability for the company to get a payback for its investments, he said. “We cannot justify the investment for two or four engines' worth of components,” Gioffredi said.
The constantly shifting requirements for new construction programs, in particular, are causing headaches for small businesses that are trying to position themselves as subcontractors to major shipyards. Small businesses such as Fairbanks prefer long-term contracts so they can lock in prices for parts and components, he said. The Navy's practice of ordering one or two ships at a time makes it difficult to secure long-term prices. The industry is watching closely the developments in the Navy's littoral combat ship program. Originally, the construction of the 55-ship class was split between two designs -- Lockheed Martin Corp.'s monohull version and General Dynamics' trimaran hull. The Navy recently revamped its procurement plan as a result of rising costs, and will downselect to one design next year. The after-market service and support sector for ships also has been unpredictable. “Some of our ships are leaving port with very limited number of spare parts on them,” Gioffredi pointed out. The company later receives requests for overnight delivery of parts that require a long-lead time to supply. “We need better forecasting,” and the Navy needs to work closely with its contractors, he said. In the meantime, Fairbanks is seeking business elsewhere to keep its workforce busy. The company is looking to re-enter the commercial nuclear power generation market. About 40 percent of the nation's nuclear power plants run on Fairbanks' engines. “We're hoping to use that as a fill-in for us to continue to support the Navy in the long term.”
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