Energy & Climate Change 

Gargantuan Thirst for Fuel Creates Logistical Nightmare for Marines 

12  2,009 

By Sandra I. Erwin 

The commandant of the Marine Corps dispatched a team of observers to Afghanistan earlier this year to help pinpoint urgent battlefield energy needs.

The  “energy assessment team” came back with a long list of problems, said Gen. James Conway. The most pressing one is the need to reduce fuel consumption because transporting fuel into Afghanistan is a logistical nightmare, Conway said at the recent Navy Energy Forum in McLean, Va.

In the United States, there are plenty of renewable energy programs on military bases, he said. “But we’re not doing so well with our expeditionary capability. That’s where we are most inefficient.”

Energy demands have grown exponentially in recent years, he noted.  In 2001, a Marine infantry battalion had 32 canvas-topped humvees. Today it has 55 armored humvees. The same unit had 175 radio sets in 2001, and today it has 1,220. Fuel is needed not just to fill up trucks but also to power mammoth electrical generators.

The daily fuel requirement in Afghanistan’s Helmand Province for the 2nd Marine Expeditionary Brigade is 88,000 gallons a day. “Most all comes through a tenuous supply line through Pakistan,” said Conway. About half of the fuel goes to aviators. The other half goes to ground vehicles and logistics.

The supply lines are unsafe. About 80 percent of U.S. casualties in Afghanistan are caused by roadside bombs — with 10 percent of those attacks being directed at resupply convoys.

A gallon of jet fuel that costs $1.05 ends up costing $400 by the time it gets to Afghanistan because of the transportation and security expenses.

Water shipments are another Achilles’ heel. Marines are not allowed to drink the local water, so 60-ounce plastic bottles have to be shipped from the Persian Gulf and traverse Pakistan. “For every fuel truck, you have seven water trucks,” Conway said. “By the way, it doesn’t taste very good after it’s been cooked in the sun for days.”

Water is available in theater, but it’s not certified for drinking.  Marines have drilled 600 feet deep and found fresh water aquifers, which can be used to shower but not to consume. If there were an easy way to purify the water to U.S. government standards, “We could take 50 trucks a week off the roads,” Conway said.

Marines also need more efficient generators. Current systems only operate at 30 percent capacity, but they burn the same amount of fuel regardless of whether they run at 30 percent or 100 percent capacity. At Camp Leatherneck in Afghanistan, Marines go through 15,000 gallons of fuels a day for about 200 generators.

Conway said Marines could really use portable solar panels and wind turbines.

“We need an expeditionary mentality … not dependent on a supply line,” he said. “There will be other Afghanistans with ungoverned space, where people don’t live and nobody wants to go.”

Logistics-support contractors “are not going to help us,” Conway said. “It’s not in their best interest for us to be more efficient. So it’s on us to reach those goals.”

The next step for the Marine Corps is to evaluate what products and technologies may be available in government, academia and the private sector to address these energy problems. The Corps is expected to host an “Expeditionary Power and Energy Symposium” in January in New Orleans. According to a solicitation, the objective of the symposium will be to discuss Marine needs to lighten the combat load; reduce vulnerabilities to bases, stations and outposts; and improve overall energy efficiency in expeditionary environments. The Corps will be seeking briefings from industry, academia, research centers, national laboratories and other government agencies at the symposium.
Reader Comments

Re: Gargantuan Thirst for Fuel Creates Logistical Nightmare for Marines

GEI provides high-temperature PEM fuel cell power systems capable of using locally available logistic fuels such as JP8 and bio-fuels. They are 2-3 times as efficient as diesel generators and can save significant amounts of fuel for base power.

KJBerry on 01/21/2010 at 07:22

Re: Gargantuan Thirst for Fuel Creates Logistical Nightmare for Marines

There are two factual errors in this story. First, although the water problem is real and most of the information cited accurate, water for Marines in Afghanistan does not come from the Persian gulf in 60 ounce plastic bottles. It is bottled in Bagram in .5 and 1.5 liter bottles and trucked to Helmand for distribution. Second, a gallon of fuel does not cost $400...the Marine Energy Assessment Team (MEAT) found that the cost of a gallon of JP-8 delivered to the tactical edge (battalion level) via overland transportation was under $12. The $400 gallon of gas is a myth, one perpetuated by articles like this.

TC Moore on 01/07/2010 at 10:29

Re: Gargantuan Thirst for Fuel Creates Logistical Nightmare for Marines

I concur w/Charles, what are the utilities sections doing? Why aren’t TWPS (tactical water purification unit) being utilized? Also, any generator mechanic worth his weight will tell you that a generator should run at 80% output or better. Is training the issue or is it lack of proper leadership?

jim walker on 12/31/2009 at 10:15

Re: Gargantuan Thirst for Fuel Creates Logistical Nightmare for Marines

My company is currently developing a portable system, capable of producing over 500 kW of power using a wind turbine, thin film solar arrays, and an energy storage and control system. We will be displaying our system at the USMC Power and Energy Symposium in New Orleans on Jan. 25th - 27th, 2010. Please contact me if you would like more information. kurt.l@adiwind.com

Kurt on 12/29/2009 at 13:45

Re: Gargantuan Thirst for Fuel Creates Logistical Nightmare for Marines

also if we pulled out of the area think of how much money we would save and the county would come out of debt that much quicker.

thomas on 12/28/2009 at 20:36

Re: Gargantuan Thirst for Fuel Creates Logistical Nightmare for Marines

Where are the ROWPUs (Reverse Osmosis Water Purification Unit)? Three are designed to provide a brigade potable water in any environment. There are your 50 trucks per week and they should be available today.
For your generators redesign the power grids to have the generators support two or three times the current loads (run each at 60% to 90%). This will save 7,500 to 10,000 gals per day immediately. Longer term add battery banks to even loads. Then you can think about solar/wind.

Charles on 12/03/2009 at 14:47

Re: Gargantuan Thirst for Fuel Creates Logistical Nightmare for Marines

Some type of nuclear thermal reactors could be useful

elgatoso on 11/16/2009 at 18:22

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