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FEATURE ARTICLE  

Chemical Weapons Demobilization Meets New Hurdles 

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By Joe Pappalardo 

The Defense Department’s troubled effort to neutralize its stock of chemical weapons is facing more turmoil, caused in part by homeland security considerations, according to officials at a recent congressional hearing.

The military, already decades behind schedule and tens of billions dollars above budget, is facing sharp criticism over its choice of methods in neutralizing chemical agents, the decision to use off-site facilities and its plan to dump sanitized waste from the process into the Delaware River.

“I understand past delays have been caused by modified destruction rates, new environmental regulations, worse-than-expected stockpile conditions and unanticipated emergency preparedness requirements,” said Rep. Marty Meehan, D-Mass., ranking minority member on the subcommittee on terrorism and unconventional threats of the House Armed Services Committee. “But I also know some of the delay has been self-imposed by the Defense Department.”

With security priorities changing after September 2001, the Pentagon decided to accelerate the breakdown of pure chemical agents, said Dale Klein, assistant to the secretary of defense for nuclear, chemical and biological programs.

That refocusing entailed a shift in funding away from building new facilities in Pueblo, Colo., and Bluegrass, Ky., in favor of getting work done at the existing plants in Utah, Alabama, Oregon, Hawaii and Arkansas, and starting operations in Indiana.

“If you’re asking if we know how we’re going to proceed, we don’t,” Klein responded to questions about Pueblo’s future from Rep. Joel Hefley, R-Colo. “I understand the frustration. We have it, too.”

Klein listed the program’s achievements, including the strong safety records of the plants, the operation of six chemical weapons sites by the middle of this year and the destruction of 36 percent of the stockpile. By March, 11.2 tons of chemical agents in the arsenal had been destroyed. In April, the facility at Pine Bluff, Ark., began dismantling sarin-tipped warheads.

Driven by requirements of the Chemical Weapons Convention Treaty, the program to break down the chemical weapons stockpile began in 1986. Projections pictured a $2 billion, 10-year effort. Current estimates, however, place the cost of a worst-case scenario at about $35 billion, with a timeline that extends past 2020.

Major treaty milestones have been missed, and although the United States has destroyed more chemical weapons than all other signers combined, by 2004 only 14 percent of chemical weapons had been neutralized worldwide, which is far short of the 45 percent worldwide goal. The entire arsenal is supposed to be dismantled by April 2007—a goal that subcommittee chairman Jim Saxton, R-N.J., said would not be met.

There has been frequent turnover in the program’s leadership, and Claude Bolton, assistant secretary of the army for acquisition, logistics and technology, told Congress the job is a hot potato. “Frankly, I didn’t want it,” he said. “Too many moving parts.”

He also lamented that the Army and Pentagon office are responsible for different parts of the effort, making some cost reductions difficult: “I can’t tell you how many times I’ve bit my lip, knowing what I would do if we had the whole program.”

Bolton said that costly lessons, learned in earlier disposal facilities, would make opening the remaining two faster and cheaper. Also, more attention could be paid to increasing the lagging pace. “Having plants up and running, we can now concentrate on driving times down,” Bolton said.

But one major goal for the Army’s program, opening a nerve gas (VX) disposal site at Newport, Ind., has drawn fire over its operational plans, which involve a new technique for neutralizing nerve gas.

Choices for disposal were driven by the need to defuse the nerve gas stockpile as quickly as possible, reflecting the post 9/11 mindset of the Pentagon, officials told Congress. “We had to take a step back and get those agents out of those communities,” said Mike Parker, director of the Army’s Chemical Material Agency.

Initially, the choice was to incinerate or neutralize the lethal chemicals. Neutralization is easier to perform on-site, given prohibitions on shipping chemical weapons inside the U.S. What that process leaves behind, a slightly caustic material called hydrolysate, also needs to be sanitized. For that, the Army decided to use a combination of chemical and biological methods that would prepare the caustic material for a safe release into the Delaware River. The material would be shipped to a DuPont-owned facility in New Jersey for final treatment.

Infusing the river with hydrolysate is dependent on a review of the Centers for Disease Control, which, in turn, is subject to scrutiny by the Environmental Protection Agency. A number of problems have clouded this process, including concerns that chemical stabilizers added to the nerve gas to maintain potency will interfere with the neutralization of the lethal agent.

“This initially will require smaller portions of VX being treated per batch than was originally designed, 8 percent versus 32 percent,” said Thomas Sinks, acting director of the CDC’s National Center for Environmental Health. “Moreover, for one type of stabilizer…the Army has not yet presented a destruction process to the CDC.”

The CDC also said that, based on current information provided by DuPont and the Pentagon, there was a chance that traces of the VX still could be present in the hydrolysate—enough so to harm the river’s ecosystem.

EPA is not ready to give its blessing to the plan, either. The agency’s position is that “DuPont has not demonstrated that the disposal of material as presented in the ecological risk assessment is acceptable.”

More studies on these issues are being conducted and reviewed, and Army planners said they are hopeful that new techniques and information will convince the CDC and EPA of the plan’s feasibility, Bolton said.

Even though the river dumping studies are not completed, plans are being drawn to begin breaking down the VX gas even without a concrete plan for disposal. The neutralized hydrolysate will be stored in secure containers until the government agencies agree on a method for disposal.

“None of us were here when we made these weapons, and very few of us were here when we signed a piece of paper with the rest of the world to get rid of them,” Bolton told the subcommittee members. “But this nation has an obligation to get rid of them. If it costs more money, it costs more money. My job is to do it safely.”

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